Factory 360:
FROM THE DATA OF YOUR PLANT TO THE OPERATIONAL INTELLIGENCE THAT IMPROVES YOUR MARGINS.
Scanda combines Factory Data 360, Factory Insights 360, and Digital Twins to transform your plant into a smart ecosystem—from data capture to decision making that drives margin recovery.
Challenges we solve
Most plants lose efficiency and margin due to issues that are not always visible. From scattered data to late decisions, these challenges directly impact the operation and growth of the business.
Challenge 1 — Plant visibility and control
Data fragmented across systems that prevent real-time decision-making and the recovery of hidden operating margins.
Services:
• Factory Data 360
• Factory Insights 360
• Digital Twins
Challenge 2 — Operational optimization and decisions with data and AI
Processes that depend on human experience and react to problems rather than anticipating them.
Services:
• Factory Data 360
• Factory Insights 360
• Cognitive agents
Challenge 3 — Operational continuity and predictive maintenance
Unplanned outages that stop production and generate unforeseen costs.
Services:
• Factory Insights 360
• Cognitive agents
• Digital Twins
WHAT WE DO
(in the order that really matters)
1. We capture data in real time from the ground floor
Accelerate digital transformation with a technology foundation that is scalable, reliable and ready to evolve.
We integrate production, quality, maintenance, and ERP data into automated pipelines using IoT platforms on local or cloud infrastructure — Microsoft, AWS, Google, or on-premise. NVIDIA leads our implementations of computer vision for data capture without traditional sensors.
2. We clean, govern and ensure the quality of your industrial data
➤ A miscalibrated sensor or a duplicate record can cost more than a line outage.
We detected inconsistencies and missing data with automated rules. We established data governance with clear access, lineage, and compliance across the entire operation, from maintenance to overall management.
85%
Industrial AI projects fail due to a lack of quality data, not because of the chosen technology.
Gartner, 2024
3. Factory 360: from data to operational intelligence that recovers margin
Because data alone do not improve operations. Factory 360 turns them into actionable decisions and sustained operational discipline.
- Factory Data 360 We unify production, quality, and maintenance data into a single, clean, and governed source — eliminating silos between plant, supply chain, and management. It includes multimodal capture: integration with PLC/HMI/SCADA, digital forms, and computer vision for environments where OT integration is restricted.
- Factory Insights 360 With a multidisciplinary team working continuously with your plant, we interpret the data in its real context, prioritize initiatives for economic impact, and support operational decisions in recurring cycles. It’s not episodic consulting: it’s a minimum 12-month operational intelligence model that turns data into discipline and discipline into margin.
An intensive capital plant with integrated data and a recurring operational intelligence model achieved savings of over USD 2 million annually in inputs, improved OEE, and reduced unplanned downtime.
Caso Real Factory 360, 2025
Success story: An industrial plant operating in continuous mode had data scattered across paper, HMI, and isolated systems. With Factory Data 360 We integrate digital capture, computer vision, and turn-by-turn tracking. With Factory Insights 360 We interpret deviations, recalibrate parameters, and prioritize actions based on their economic impact.
Results: Savings exceeding USD 2M Annual savings in inputs, increased OEE, reduced rework due to incorrect mixing, and reduced unplanned downtime.
4. AI agents trained with knowledge of your plant
➤ Your team consults in natural language — the agent responds with real data about your operation.
We develop Corporate AI Assistants specialized in manufacturing, trained with technical manuals, historical production data, and internal procedures. Operators and supervisors receive diagnoses, recommendations, and alerts in real time without relying on the specialist available during the shift.
35%
Organizations that deploy specialized AI agents report a 35% reduction in operational decision time.
McKinsey, 2024
5. Digital Twins: see what you can't see in your plant
Because you can’t optimize what you can’t see — and you can’t justify an investment without visual and quantitative evidence.
We created an interactive digital replica of your plant that integrates space, systems, sensors, and data into a navigable visualization. It’s not just a visual map: it’s a strategic tool for moving from ‘we don’t know’ to ‘we know, we see, and we decide.’.
- Interactive digital inventory: Precise location of equipment, operational properties, software versions, and status in real time — without relying on technicians' memory or physical documents.
- Operational risk warning light: Dashboards with green/amber/red indicators to visualize technological obsolescence, operational vulnerabilities, and latent failures before they occur.
- Simulation of scenarios: Optimization of spaces and processes through simulation of new configurations before executing physical changes — reducing risk and validation time.
- Base for Industry 4.0: Connection with existing systems (ERP, HMI, PLC) and the ability to scale up with computational vision, AI, and progressive automation.
Companies that implement Gemelos Digitales Report up to 25% reduction in the time required to set up new processes and 30% less operational incidents.
Siemens Digital Industries, 2024
Case:
An automotive plant simulated the impact of a change in production sequencing with its Digital Twin before physically executing it.
Results:
-3 weeks in validation time and zero stops during the transition.
HOW DO WE DO IT?
➤ MaIA methodology applied to industrial reality
- Diagnosis of operational maturity
We evaluate the state of your data, monitoring systems, and maintenance processes — identifying quick wins and high-impact opportunities. - Industrial architecture design
We built an industrial data architecture — On-premises, cloud or hybrid based on your reality — connecting ERP, IoT, quality systems and maintenance in an integrated and governed layer. - Integration and quality of data
We automate pipelines, apply quality and governance rules — guaranteeing a single, clean and reliable source. - Dashboards, predictive models, and AI agents for real-time data-driven decision-making
We enabled traffic lights, forecasting, predictive maintenance, and Corporate AI Assistants — of dashboards that inform agents who recommend and decide.
SUCCESS CASES
Multi-line manufacturing plant
A manufacturing company with multiple production lines operated with fragmented data across quality, maintenance, and production, making decisions based on reports from previous days and diagnosing outages in a reactive manner.
We implemented Factory Data 360 to integrate production, quality and maintenance data into a single source. With Factory Insights 360 We have enabled risk-based traffic lights, line-by-line dashboards, and predictive maintenance models.
%
LESS TIME FOR DIAGNOSTICATING FAILURES
%
LESS UNPLANNED PAUSES IN 6 MONTHS
%
REDUCTION OF MANUAL DATA CONSOLIDATION
3X SPEED IN OPERATIONAL DECISIONS
Intensive capital-intensive industrial plant — Factory 360
A continuous operation plant with high consumption of inputs, critical assets, and highly interdependent processes. It had data but no integrated visibility or timely decisions: scattered information between paper, HMI, and isolated systems, unplanned downtime due to lack of spare parts, and frequent reprocesses due to incorrect mix of inputs.
With Factory Data 360 We implement digital capture of critical variables, integration with HMI and sensors, and computational vision at the edge to count inputs and validate blends in real time.
With Factory Insights 360 A multidisciplinary team interpreted the data in context, recalibrated operational parameters, and prioritized actions based on their economic impact.
+ USD 2M. Annual savings in inputs
↑ OEE. Increase in overall team efficiency
↓ Paros. Reduction of unplanned downtime
↓ Reprocesses. Elimination of incorrect mixtures with computational vision
Ready to boost your business?
We have the solution for youContact by telephone
(55) 1251-2700
Location Mexico City
Miguel Laurent #804, Col. Letrán Valle, Alc. Benito Juárez
Español 
English